[BMW Tiexi Plant Project] Using Shanghai Songjiang ANSI Flanged Rubber Bellows

[BMW Tiexi Plant Project] Using Shanghai Songjiang ANSI Flanged Rubber Bellows

Shanghai Songjiang Group won the bid for the BMW Tiexi plant project from year 2013. This project uses a batch of stainless steel ANSI Flanged Rubber Bellows produced by Shanghai Songjiang Group, which are mainly used for spraying pipeline systems. Songjiang Group specializes in supporting High-end ANSI Flanged Rubber Bellow products to automobile industrial.

1. Introduction to BMW Tiexi Plant Project:

1. Project name: Phase III expansion project of Tiexi Plant of BMW Brilliance Automotive Co., Ltd.
2. Construction site: Shenyang Economic and Technological Development Zone, Shenyang City, Liaoning Province.
3. Construction unit: BMW Brilliance Automotive Co., Ltd.
4. Overview of the construction project: Within the scope of the original land acquisition red line of the first and second phases of the project, the stamping, welding, painting, final assembly, engine, logistics and other workshops will be expanded, and other workshops will mainly rely on the first and second phases of the project. The annual output of small passenger cars is 200,000 units, and the production capacity of the whole plant has been expanded to 400,000 units per year. The engine production workshop will continue to rent the existing workshop of Zhongbed International Logistics Group Shenyang Co., Ltd., and the engine production capacity will be expanded to 400,000 units per year. The total investment of the project is 8.8 billion yuan, of which 70.3 million yuan is invested in environmental protection, accounting for 0.80% of the total investment.
5. BMW Brilliance Tiexi Plant is located in Shenyang Economic and Technological Development Zone, Liaoning Province, covering an area of ​​2.07 square kilometers. It is the production place of the domestic BMW X1 and 3 series. It is the 25th factory of the BMW Group in the world and the latest one. The total investment of the Tiexi plant is as high as 1.5 billion euros, and the operation is carried out by means of unified planning and phased construction. The first phase of the project is designed to have an annual production capacity of 100,000 units, which will reach 200,000 units by the end of 2013. According to the world-class factory plan, the factory will have four complete processes of automobile manufacturing, namely stamping, welding, painting and final assembly. Due to limited time, this time, the editor was fortunate to visit its body shop, final assembly shop, and parts supply center. In addition, we will also go to the BMW engine factory 11 kilometers away from here. Well, without further ado, let’s get to the point now.

 

1. Exhaust gas: Welding fume is treated by various welding fume collection and purification devices; paint mist and organic waste gas generated in paint room and varnish room are introduced into 40-meter-high exhaust gas through lime powder dry filter system + KPR activated carbon turntable system pipeline The exhaust gas from the welding seam sealant drying furnace is directly burned by natural gas, and the exhaust gas from electrophoresis, glue spray drying, color paint, and varnish drying is discharged after being treated by the direct combustion method; the exhaust gas from the paint repair station is adsorbed by filter cotton. After the paint mist is discharged from the factory’s air outlet.
2. Waste water: The waste water treatment station of the painting workshop adopts flocculation air flotation + sand filtration secondary physicochemical treatment. The waste water containing nickel (a pollutant) in the workshop is coagulated and precipitated to remove phosphate, total nickel, total zinc and fluorine in the waste water. The total nickel exported from the chemical realization workshop meets the limit requirements of “the maximum discharge concentration of the first type of pollutants” in Table 1 of the “Integrated Wastewater Discharge Standard” (GB8978-1996). The effluent from the domestic sewage and coating wastewater station enters the comprehensive sewage treatment station. The water quality of the discharge meets the requirements of Table 2 in the “Integrated Wastewater Discharge Standard of Liaoning Province” (DB21/1627-2008), and enters the Western Shenyang Sewage Treatment Plant through the sewage pipe network of the development zone. It is further processed and finally discharged into the fine river. The domestic sewage from the engine workshop is discharged into the Western Urban Sewage Plant.
3. Solid waste: comprehensive utilization of stamping waste and waste packaging materials for export. Hazardous wastes shall be collected, processed and disposed of by units qualified for hazardous waste treatment.
4. Noise: adopt low-noise equipment, set up vibration reduction and noise reduction measures, and the prediction results of noise at the field boundary and workshop boundary meet the requirements of noise emission standards.
5. Groundwater: The plant area adopts partition anti-seepage, and the oil depot, sewage treatment station, painting workshop, chemical storage warehouse, hazardous waste temporary storage warehouse and accident pool and other key prevention and control areas take strict anti-corrosion and anti-seepage measures.
6. Opinions from relevant departments: The General Office of the Shenyang Municipal People’s Government approved the “Notice of the General Office of the Shenyang Municipal People’s Government on Printing and Distributing the Remediation Plan for the Sustained and Stable Remediation of the Xihe River in Shenyang”, and the Shenyang Development and Reform Commission approved the “About Shenyang Western Sewage Treatment Plant Expansion Project” Approval of the Proposal”.

BMW factory ANSI Flanged Rubber Bellow, BMW Tiexi factory ANSI Flanged Rubber Bellow, BMW factory Songjiang ANSI Flanged Rubber Bellow

The energy saving and environmental protection of the BMW Tiexi plant project has become the highlight of the new plant:
1. After the stamping workshop under construction is completed, it will become one of the most modern stamping production lines in the world, saving 60% of electricity per stamping operation, 44% of comprehensive energy saving, saving 2/3 of storage space and corresponding energy, and The noise is reduced by 12 decibels, which is equivalent to reducing the noise by 1.2 times. The stamping workshop adopts natural ventilation and uses waste heat recovery technology, which can save about 570 million kWh of electricity throughout the year.
2. The painting workshop under construction will be a production line with the lowest energy consumption in the world. The painting workshop can save 60% of water, 65% of energy, and 70% of emissions. It is the most environmentally friendly painting production line in China’s auto industry and even in the world. The automation rate of the new factory’s body shop reaches 93% to 95%, ranking the world’s leading level, and the comprehensive energy saving is 14% to 25%.
3. Dr. Norbert Reiseff, Chairman of the BMW Group, said: “Together with our partners, we have increased our investment by 500 million euros, bringing the total investment in the Tiexi plant to 1.5 billion euros, which will allow BMW Brilliance to According to the future market development, the total production capacity will be expanded to 400,000 vehicles per year. China is already one of our three most important markets in the world, and the Chinese luxury car market presents huge room for growth.”

2. [BMW Tiexi Plant Project] Using Shanghai Songjiang ANSI Flanged Rubber Bellow Introduction:

The above [BMW Tiexi Plant Project] adopts Shanghai Songjiang ANSI Flanged Rubber Bellow information from the official website of Shanghai Songjiang Shock Absorber Group Co., Ltd. For more product information, please check https://www.ansi-rubber-bellow.com/products/products/

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